Cross Wedge Rolling is an advanced forming process suitable for manufacturing of multi-shoulder shaft. The productivity is two to five times of traditional die forging. Material utilization ratio can increase 10%~35% and die service life can prolong more than ten times. The advanced process is adopted as the performing process for shaft and complex forgings. It is widely applied for shaft productions of Auto’s gearbox and performing rough of con-rod, crank. More than thirty production lines have been set up in
Type
|
D46-
25×300 |
D46-
35×300 |
D46-
50×400 |
D46-
60×500 |
D46-
80×700 |
D46-
100×800 |
D46-
125×1100 |
D46-
165×1200 | |
Center distance of rollers
(mm) |
400 |
500 |
630 |
700 |
800 |
1000 |
1250 |
1500 | |
Useful dimension of roller |
Diameter
(mm) |
320 |
400 |
500 |
560 |
630 |
800 |
1000 |
1200 |
Length
(mm) |
360 |
400 |
500 |
600 |
800 |
900 |
1200 |
1300 | |
Max size of work-piece |
Diameter
(mm) |
25 |
35 |
50 |
60 |
80 |
100 |
130 |
165 |
Length
(mm) |
300 |
300 |
400 |
500 |
700 |
800 |
1100 |
1200 | |
Adjustable distance of rollers
(mm) |
±8 |
±12 |
±15 |
±17 |
±20 |
±30 |
+50
-30 |
+55
-44 | |
Rolling speed
(rpm) |
20 |
16 |
14 |
12 |
10 |
7 |
6 |
5 | |
Adjustable angle of rollers |
±3° |
±3° |
±3° |
|
±3° |
±3° |
|
| |
Power of main motor
(kW) |
11~15 |
18~22 |
45 |
55 |
90 |
132 |
250 |
315 |