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CZ FLAT-DIE HAMMER
Product name:CZ FLAT-DIE HAMMER
Time:2008-11-21
Company:Northern Heavy Shenyang Heavy Machinery Group Co., Ltd.
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Details

CZ steam-air flat-die hammer is widely used for free forging of carbon steel and alloy. The machine is made up of hammer body, cylinder part, falling part, anvil part, control part, lubricating part and base part.
     The products in our factory has three series : single arm type----CZ-D, arch type----CZ-G, bridge type----CZ-Q
Main feature:The cylinder jacket inside of cylinder is made by wear-resistant alloy cast-iron, so its using life is long and after wear its replacement is easy too. The hammer handle is made by high-strength quality alloyed steel and advanced technological method and has a longer life. The anvil is integral heavy steel-casting. The anvil weight of arch type and bridge type of flat-die hammer is about 18---20 times of that of falling part. It can reduce shock amplitude of anvil and enhance beating efficiency. The hammer body is made from high quality steel-casting and has a much longer using life.
     The hammer body of CZ-D flat-die hammer adopts C type single arm structure. The most peculiarity is that operator can approach lower anvil from three side while working, so the operation and measurement of forged piece is very easy. The steam cylinder is made by high quality steel-casting instead of iron-casting and has a long using life.
     The hammer body part of CZ-Q flat-die hammer is made up of left bracket, right bracket, crossbeam, left upright post and right upright post etc. The operation is very convenient because of large distance between upright posts.
     In conclusion, CZ flat-die hammer is a free forging equipment which has simple structure, convenient operation and maintenance and strong commonality. It is widely used to automobile, tractor, aviation, metallurgy industry and other industry department.
     Our factory is one of main factories which produce every kind of forge hammer and has already produced more than a thousand sets of flat-die hammer. The products spread all over the country and have exported to eight countries like Romania, Korea etc. and have received to welcome by users inside and outside of the country.

 

1.Steam cylinder part   2..Hammer body part  3..Falling part  4. control part

5. Anvil part             6.Lubricating part                 7. Base part

             The structure drawing of CZ—D flat—die hammer

1. Hammer body part    2.Cylinder part    3 Falling part     4. anvil part 

  5.Control part            6.lubricating part              7.base part

         The structure drawing of CZ--G flat-die hammer

 

The structure drawing of CZ--G flat-die hammer

 

 

The parameter table of CZ flat-die hammer                                             Table 2l

Size and name

CZ-D  2

CZ-D  3

CZ-G  2

CZ-G  3

CZ-Q 5

Nominal weight of falling part    kg

2000

3000

2000

3000

5000

Practice weight of falling part    kg

2325

3034

2330

3695

5040

Beating energy(not less)    kJ

70

105

70

124

170

The Max. stroke            mm

1050

1200

1260

1450

1700

Cylinder diameter            mm

Ø 480

Ø 550

Ø 430

Ø 550

Ø 635

Diameter of hammer handle          mm

Ø280

Ø 300

Ø 150

Ø 180

Ø 200

Distance between two railways      mm

 

 

550

590

750

Distance from center of hammer handle to hammer body                 mm

860

950

 

 

 

Distance  from lower anvil surface to ground                           mm

700

750

750

760

730

Distance between two hammer bodies        mm

 

 

2300

3500

 

Distance between upright posts    mm

 

 

 

 

3900

Distance from lower anvil surface to railway    mm

 

 

 

 

850

Intake pressure        MPa

蒸汽:O7O9        空气:0.6O8

Diameter of inlet pipe          mm

Ø 100

Ø 125

Ø 114X5

Ø 140X5

Ø 140X5

Diameter of exhaust pipe          mm

Ø 150

Ø 150

Ø 159X5

Ø 219X 6

Ø 219 X 6

Hammer height above ground         mm

5094

5650

5705

6537

7510

Total height of hammer            mm

6699

7230

7210

8687

10365

Installation area(length×width)     mm

4580X 2100

5200X2300

4450X 1700

5620X2300

6270X2600

Gross weight of machine           t

57.32

72.73

69.7

115

164.5

The outline and installation dimension of CZ-D machine                                         Table 2—2

Size and name

A

B

C

D

E

F

G

H

K

L

M

N

 

CZ-D  2

2000

1800

2200

2100

2105

500

2800

5094

2600

860

1460

700

 

CZ-D  3

2200

2000

2400

2300

2300

120

2850

5650

2860

950

1660

750

 

 

The outline and installation dimension of CZ-D machine                                         Table 2—2

 

Size and name

O

P

Q

R

S

T

U

V

W

X

Y

Z

CZ-D  2

1300

1300

1560

1510

4580

230

380

840

4480

1600

2100

5XM64Ground

Screw

CZ-D  3

 

1500

1500

680

1700

5200

260

430

1940

5000

1700

2300

5×M76ground screw

 

 

 

Size

name

A

B

C

D

E

F

G

H

K

L

M

N

CZ-G  2

4450

1700

2200

2000

2400

2200

1985

5705

4550

2960

620

1300

CZ-G  3

5620

2300

2500

2000

2700

2400

2870

6537

5820

3800

650

2000

 

The outline and installation dimension table of CZ-G machine                                             Table 2—3

Size

name

P

Q

R

X

Y

Z

W

 

 

 

 

 

CZ-G  2

2350

600

600

2300

750

630

480

 

 

 

 

 

CZ-G  3

 

2500

600

600

3500

760

790

720

 

 

 

 

 

 

 

The weight table of main part(t)                                              Table3—4 

Name

type

Cylinder part

Hammer body part

Falling part

Anvil part

Control part

Lubricating part

Base part

cylinder

CZ-D  2

4.8l

17.04

2.325

32.3

0.054

O013

O75

3.05

CZ-D  3

5.64

24.214

3.034

38.65

0.092

0.013

1.088

3.5

C-G 2

4.75

18.41

2.33

42.14

O186

0.152

1.745

3.15

CZ-G  3

5.945

36.41

3.695

66.718

0.205

0.155

2.027

3.95

CZ-Q 5

9.48

48.885

5.04

99.325

O283

0.0475

3.413

6.2

 

The weight table of main part(t)                                              Table3—4 

Name

type

Hammer body

base

Hammer head

The Max. part

anvil

Left and right post

Left and right framework

Crossbeam

 

CZ-D  2

7.35

9.5

0.66

30

 

 

 

 

CZ-D  3

1l

13

O848

35.4

 

 

 

 

CZ-G  2

5.3x2

7

1.465

40

 

 

 

 

CZ--G  3

10×2

14.8

2.346

64.26

 

 

 

 

CZ-Q 5

 

6.16×2

3.07

95

4.77

6.83

10.5